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Biocompatibility testing plays a vital role in the development of medical devices, ensuring that materials designed for human use do not trigger harmful biological reactions. Compliance with ISO 10993 standards is essential in this process, offering a thorough framework for …

At Vonco, we understand that bringing innovative ideas to market quickly is essential for our customers’ success. Advances in rapid prototyping, 3D printing, and agile development have revolutionized product development, allowing Original Equipment Manufacturers (OEMs) to launch cutting-edge medical devices …

In anticipation of an upcoming trade article on the state of flexible packaging, I jotted down a few key questions I expected the journalist to ask. After the interview, I realized these insights could make for a valuable blog post. …

At Vonco, Design for Manufacturability (DFM) is more than a process; it’s the foundation of our commitment to delivering custom, high-quality solutions that excel in production efficiency and market readiness.  Be it medical device packaging, flexible film applications, or groundbreaking …

Fresh off of two bioprocessing shows and Pack Expo, plus with the year winding down, Vonco’s Tom Ryder and Gary Link chat about the 2025 outlook for the healthcare and medical device manufacturing industry. The sector continues to evolve at …

I hope everyone is looking forward to a wonderful holiday season and a Happy New Year! As someone deeply immersed in the world of flexible packaging, it’s clear to me, especially during this time of year, that consumer packaging is …

Vonco’s 2023 acquisition of Genesis Plastics Welding was primarily motivated by the growing demand for reliable, cost-effective single-use medical devices that prioritize patient safety and reduce contamination risks. Single-use bio-compatible materials play a vital role in the biopharmaceutical and healthcare …

Over the past 25 years, one thing has become clear: the medical device industry is evolving faster than ever before. Fueled by technological advancements, growing regulatory requirements, and higher patient expectations, Original Equipment Manufacturers (OEMs) are increasingly partnering with contract …

Consumers are constantly faced with a multitude of choices – every day – whether it’s on TV, social media, on-line, or in the grocery store. It seems that everywhere you look, packaging, designs, and advertising all compete for our attention. …

In medical device manufacturing, ensuring safety and efficacy is paramount. Rigorous quality standards and effective risk mitigation protect patient health and ensure regulatory compliance. Vonco plays a vital role in this process by employing robust quality systems to uphold the …

The OEM featured four sizes of specialty surgical drapes where the historical foil packaging involved a unique structure. The raw aluminum required for the foil packaging was growing in expense and the OEM had experienced frequent supply chain issues over …

In an era where sustainability is a key consumer demand, brands across sectors—including personal care, household and beauty—are rethinking their packaging strategies to minimize environmental impact. A notable trend is the shift from traditional rigid bottles to flexible packaging, which …

Bringing a medical device to market is a complex process that demands careful planning and precise execution. As demand for the new device increases, manufacturers must scale production effectively to meet market needs while upholding quality, controlling costs, and complying …

Medtech is undergoing a rapid transformation driven by advancements in materials, technologies, and design techniques. These innovations are not only enhancing the functionality and safety of medical devices and wearables but also significantly improving patient outcomes. Contract manufacturers are at …

Consumer demand for eco-friendly packaging is on the rise. Gone are the days when convenience trumped environmental responsibility. Today, brands are scrambling to find innovative solutions that meet this growing demand. In the world of flexible packaging, a sector known …

In the realm of contract manufacturing, particularly within industries like medical devices, medical packaging, medical nutrition, pharmaceuticals, and biotechnology, maintaining stringent standards of cleanliness and sterilization is not just a preference but an absolute necessity. The integrity of products, the …

Vonco’s SPARK Innovation Program Ignites Success for Product Development Teams In the dynamic landscape of product development, navigating through the intricate stages of concept, design, and development can be a formidable challenge. To help our clients overcome design hurdles and …

It’s still early in 2024, but the globe is already marked by unprecedented events: wars in Ukraine and Israel, commercial transport bombings in the Red Sea, stubborn inflation, contentious elections, and the real possibility of another pandemic. Now more than …

Troubleshooting supply chain woes really boils down planning, building long-lasting business relationships, mitigating risks, and giving your collaborative partners visibility of upcoming needs. Doing those key things can keep raw materials flowing in and contract manufacturing production running as smoothly …

In the dynamic landscape of product development, our Roadmap to Commercialization stands out as a comprehensive guide that seamlessly transitions from design and development to market success. This strategic roadmap encapsulates the essence of validation, quality management, supply chain efficiency, …

2024 is looking bright for many industries, including medical, diagnostic, pharmaceutical, food, electronics, and personal care. Strategic outsourcing remains important as markets evolve and ever-narrowing margins continue. Contract manufacturing partners with design, development, production, and packaging expertise continue to be …

In the realm of sustainable practices, businesses are exploring innovative solutions to decrease the utilization of virgin plastics. The integration of flexible packaging options into product portfolios has emerged as a compelling avenue. This strategic shift not only results in …

Check out my latest podcast interview with Brad Addington, Chief Editor of Packaging Strategies. On the Packaging Perspectives podcast we discuss how makers of medical packaging are borrowing a page or two from the consumer sector when it comes to …

In this episode we discuss the reasons why companies decide to use contract manufacturers, what they look for when choosing one, the importance of transparency, and how Vonco transitioned from a job-shop serving many industries to focusing on high value …

Titan CEO and headline sponsor Wipfli LLP are pleased to announce Keith Smith, President & CEO, of Vonco Products as a 2024 Wisconsin Titan 100. The Titan 100 program recognizes Wisconsin’s Top 100 CEO’s & C-level executives. They are the …

Why do 95 kPa certified bags matter significantly when transporting human and animal biological substances? When shipping and handling a specimen transfer, a used medical device or any biohazard material, leakage and spills can be dangerous and costly.  The Sad …

In today’s ever-evolving consumer product market, packaging plays a crucial role in shaping consumer experiences, ensuring product integrity, and conveying brand values.  Among the various packaging options available, Zipper pouches have emerged as a versatile and highly sought-after solution. Zipper …

Vonco is excited to announce the U.S. Food and Drug Administration (FDA) has cleared EnteraLoc Flow as an over-the-counter (OTC) direct-connect feeding solution for enteral patients. EnteraLoc Flow is the first seamless, closed-loop enteral feeding solution that combines a spill-proof …

Are you considering lightweight options for your rigid packaging and researching contract manufacturing flexible packaging partners? Vonco Products assists clients to design, build and produce innovative, high-quality flexible packaging – from concept to commercialization – as quickly as possible. Our highly …

Spouted stand up pouches (also known as fitment pouches) are designed specifically for holding liquids regardless of their viscosity. They are an increasingly popular packaging format due to their versatility, functionality, and lower carbon footprint. They are used for a …

As most of us know, sustainability is increasingly becoming a focal point in the consumer product industry, which has prompted the exploration of more eco-friendly packaging options. Two promising solutions gaining traction are PCR (Post-Consumer Recycled) pouches and recycle-ready pouches. …

As a risk-free contract manufacturer, we work to mitigate and manage any potential risks associated with the manufacturing process, ensuring a smooth and secure production experience for our clients. Key characteristics of a risk-free contract manufacturer include: quality assurance, compliance …

                As a prominent provider of contract manufacturing solutions, we understand the paramount importance of minimizing risks while maximizing efficiency in the medical industry. Our comprehensive range of services is designed to help …

We Care More. About our team. About our customers. About the future of our planet. Our passion is providing superior protection and promotion using sustainable flexible materials that provide value to our customers and the community. Learn More About Vonco’s …

Radio frequency welding/sealing, also known as RF or high-frequency welding has been around for nearly 80 years. It is the process of bonding together materials through the use of high-frequency electromagnetic energy (radio waves). These radio waves can be detected …

This acquisition significantly expands Vonco’s plastic contract manufacturing capabilities and services for healthcare and consumer markets. TREVOR, WI, March 8, 2023 – Vonco Products LLC, an industry-leading risk-free plastic products and packaging manufacturer is excited to announce the acquisition of …

What comes to mind when you hear plastics welding? Might it be a masked welder with a hot torch? For those not familiar with the art of radio frequency (RF) welding that may be the exact image that comes to …

In order for the OEM to bring their unique product to market, they needed help in addressing design and document challenges that inhibited their progress. The client’s partnership with Vonco facilitated a collaboration that fostered outside-the-box ideas relative to product materials …

A medical device company known for its innovative solutions for the prevention of Deep Vein Thrombosis (DVT) recognized an opportunity for growth within the compression therapy market but acknowledged a need for greater R&D, manufacturing, and supply chain support to grow …

With extensive experience in contract manufacturing of fluid bladders and single-use pouches, Vonco Products was selected to collaborate with a large medical device OEM in the development of a customized urine collection bag to be used in healthcare facilities. Find …

A medical device OEM sought a heat-sealing expert with a strong focus on quality to produce disposable surgical instrument covers. The OEM was looking for an outsourced manufacturing company that could go beyond just building parts and becomes a complete partner. By outsourcing a …

Titan CEO and headline sponsor Wipfli LLP are pleased to announce Keith Smith, president of Vonco Products, LLC as a 2023 Wisconsin Titan 100. The Titan 100 program recognizes Wisconsin’s Top 100 CEO’s & C-level executives. They are the area’s …

This new website dramatically increases ease of use for customers seeking information about end-to-end flexible packaging solutions in medical and consumer industries.  Trevor, WI, July 21, 2022 – Vonco Products, a leader in fast custom development of flexible packaging, medical …

Completing this expansion creates tremendous opportunity to stay ahead of new project demand while creating more value for their customers. Trevor, WI, June 7, 2022 – Vonco Products LLC, an industry leader in custom medical devices and components, flexible packaging, …

Winning the Highest Achievement award, plus four additional Gold Achievement awards, Vonco’s EnteraLoc™ medical fluid device exemplifies the very best in flexible packaging, including advancements in materials, structure, new uses, and sustainability.   TREVOR, WI, March 28, 2022 – Vonco …

TREVOR, WI, January 13, 2022 – Vonco Products LLC, an industry-leading risk-free turnkey contract manufacturer of medical devices and fluid bags, biohazard and specimen transport, infection protection and PPEs, and clean room assembly, packaging, sterilization management, and distribution, is excited …

As demand skyrockets, Vonco is increasing manufacturing capacity with new 36,500 sq ft facility expansion, new career opportunities. TREVOR, WI, November 2, 2021 – Vonco Products LLC, an industry-leading contract manufacturer of medical devices and fluid bags, biohazard and specimen …

Whether in the hospital or the home, the EnteraLoc Flow feeding solution is designed to support or improve the enteral patient’s lifestyle. TREVOR, WI, September 8, 2021 – Vonco Products LLC, an industry-leading contract manufacturer of liquid-tight medical fluid bags …

Made in the USA. For a limited time, AAMI Level 2 Non-Sterile Isolations gowns are available for $92 per case of 100. TREVOR, WI, May 26, 2021 – Vonco Products LLC, an industry-leading contract manufacturer of liquid-tight medical devices and …

The goal of the MOTY Awards program is to highlight the best of the best in manufacturing. In 2020, the best of the best distinguished themselves by turning challenges into opportunities, stepping up instead of stepping back, and showing the …

KENOSHA, Wis. – Parkside Athletics and Vonco Products have entered a three-year comprehensive partnership, UW-Parkside Director of Athletics Andrew Gavin and Vonco President Keith Smith announced today. Vonco will become a member of the Parkside Athletics Corporate Partners Program, and …

Inventor of the 95kPa biohazard transport bag increases capacity to help ensure US has steady supply of material for critical liquid and substance containment. TREVOR, WI, February 8, 2021 – Vonco Products LLC, an industry-leader in the manufacture of liquid-tight …

Company helps increase US capacity; is committed to meeting the needs of front-line healthcare workers, distributors, and medical device companies TREVOR, WI, January 19, 2021 – Vonco Products LLC, an industry-leader in the manufacture of liquid-tight medical devices and fluid …

Industry-leader achieves significant milestone in medical device contract manufacturing TREVOR, WI, December 16, 2020 – Vonco Products LLC, an industry-leader in the contract manufacturing of liquid-tight medical devices and fluid bags, biohazard transport bags, and infection prevention PPE and equipment …

TREVOR, WI, August 11, 2020 – Vonco Products LLC, an industry leader in the contract manufacturing of liquid-tight medical fluid bags and components for custom medical device applications, is pleased to announce the acquisition of McFarlane Medical, Inc. Based out …

Keith Smith, President of Vonco Products, LLC shares his thoughts, perspective, appreciation and best wishes for the first responders, nurses, doctors and scientists working on COVID-19 cures and vaccines. He is especially thankful to the Vonco associates who show up …

TREVOR, WI, April 21, 2020 – Vonco Products LLC, an industry leader in the contract manufacturing of liquid-tight medical fluid bags and components for custom medical device applications, has joined the fight against the COVID-19 pandemic by increasing production of existing infection prevention solutions while adapting its facility to produce desperately needed Personal Protective Equipment (PPE).

TREVOR, WI, April 28, 2020 – Vonco Products LLC, an industry leader in contract manufacturing of liquid-tight medical fluid bags and components for custom medical device applications, has positioned itself as a vital contributor in the fight against COVID-19 as the company pivots to produce desperately needed Personal Protective Equipment (PPE) in addition to its existing lineup of infection prevention products.

Polyvinyl chloride – otherwise known as PVC – has previously been the material of choice for medical fluid bags. But, recent studies have shown that the production, use and disposal of PVCs have been linked to health risks. Not to mention the material’s negative environmental impact. Polyolefins, on the other hand, are one of the most common and safe plastics on the market. They already appear in catheter, specimen transport, fluid collection, breast milk and some ported IV-style bags.

Construction is complete on our new Salem, WI facility! To read more about the new facility and see the progress click here.

Flexible Packaging Association (FPA) has published a new study about the operational efficiency and consumer appeal of flexible packaging. Click here to read more.

Vonco is a proud recipient of the Kenosha County Business Alliance Fast Five Award. Click here to read more.

Design and scale shaped liquid tight bags without the risks. Polyolefins can deliver the performance you need. Read the whitepaper.

Vonco Products and Willow® Win Three 2019 Flexible Packaging Achievement Awards for the Willow® Wearable Breast Pump Spill-Proof Milk Bag. Click here to read more.

Read Packaging World Magazine’s in-depth article on Vonco’s unique design of the  Willow® Wearable Breast Pump Milk Bag, winner of a Gold Award and two Silver Awards for Packaging Excellence in 2019 Flexible Packaging Association’s (FPA) Achievement Awards. >CLICK HERE.

Clinical laboratory networks around the world ship thousands of clinical specimens every day by air inside the cargo holds of commercial airlines – below the flying public. Historically, IATA and DOT-approved reinforced rigid containers were used to offer protection in …

If yours isn’t a Vonco 95kPa bag, you are. Not all 95kPa specimen transport bags are created equal – or are tested to pass government standards. Thousands of potentially hazardous specimen samples are transported every day by ground and air. …

Below is a resource from Teknor Apex, a plastics industry leader focused on custom compounds including thermoplastic elastomers (TPEs). Within their SlideShare resource, they detail the different versions of TPE compounds and the positives and negatives of each. Many don’t …

TREVOR, WI (March 6, 2019) – Vonco Products, LLC, was awarded a Gold Award for Technical Innovation, a Silver Award for Expanding the Use of Flexible Packaging and a Silver Award for Packaging Excellence in the 2019 Flexible Packaging Association’s …