Designed to Protect.

Built to Perform.

Delivered with Care.

Vonco combines advanced technologies, precision manufacturing, and decades
of experience to turn complex ideas into high-performance solutions. From
FDA-registered facilities and ISO Class 7 cleanrooms to proprietary RF welding,
we deliver quality, speed, and reliability.

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We Manage the
Full Product Lifecycle—

from rapid prototyping and design for manufacturability to full-scale production and domestic supply chain support. Our expertise spans leak-proof, sterile, and custom packaging across diverse shapes, materials, and applications.

Whether assembling medical devices, integrating ENFit® connectors, or producing vibrant, functional consumer packaging, Vonco ensures your product is market-ready and regulation-compliant.

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Domestic Supply
Chain Management

Vonco helps de-risk and streamline your supply chain through domestic manufacturing and reshoring support. As a trusted U.S.-based partner, we manage end-to-end solutions, consolidate sourcing, and provide a single point of contact.

Our safety stock programs ensure predictable, stable production by forecasting customer needs and reducing exposure to global disruptions.

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Film Lamination

We offer expertise in film lamination to create multi-layer barrier structures essential for protecting your products. This process bonds flexible substrates together using adhesives, often relying on heat and pressure.

We can work with a variety of materials, including:

Foil
PE
PP
Nylon
PET
to achieve desired properties like moisture, oxygen, and chemical resistance.
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Precision Color Management

Precision color management delivers consistent, accurate color across every flexible packaging print run, matching brand colors reliably from proof to production.

 

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Short Run & Rapid Turn Print Services

Vonco offers specialized short-run manufacturing for flexible packaging and medical devices, utilizing digital printing to enable rapid market entry, personalized campaigns, and fast SKU changes.

 

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Advanced Flexographic Printing

Maximize your brand’s visibility and communicate key information with Vonco’s advanced 8-color flexographic printing. We offer both reverse and surface printing for process and line artwork, delivering speed, flexibility, and vibrant results.

Using nitrocellulose-based inks, our prints ensure fast drying, strong adhesion, and standout color across a variety of substrates, ideal for eye-catching packaging and clear user communication.

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Custom Finishes 
& Soft-Touch Films

We can incorporate custom finishes into flexible packaging designs. While not extensively detailed in the sources, this capability allows for enhanced tactile and visual properties of the final product.

Pouching / Converting

With decades of converting expertise for both medical and consumer applications, and over 40 converting lines in our Trevor facility, we
can accommodate a wide range of custom shapes, sizes, fitments,
and spouts.

We work with both laminated (supported) and monolayer (unsupported) films. Our converting processes include precision die cutting, heat sealing, and the integration of fitments and spouts.

With decades of converting expertise for both medical and consumer applications, and over 40 converting lines in our Trevor facility, we
can accommodate a wide range of custom shapes, sizes, fitments,
and spouts.

We work with both laminated (supported) and monolayer (unsupported) films. Our converting processes include precision die cutting, heat sealing, and the integration of fitments and spouts.

Spouting

We can integrate spouts and fitments into flexible packaging designs, enabling easy dispensing and reclosing. This includes the direct-connect ENFit® device used in our EnteraLoc Flow system. Cheer Pack North America is a leading spouted pouch manufacturer and emphasizes spouted flexible pouches.
We can integrate spouts and fitments into flexible packaging designs, enabling easy dispensing and reclosing. This includes the direct-connect ENFit® device used in our EnteraLoc Flow system. Cheer Pack North America is a leading spouted pouch manufacturer and emphasizes spouted flexible pouches.
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Tube and Fitment Welding

As part of our welding expertise, we can weld tubes and fitments onto plastic structures. This is critical for fluid bags and other devices requiring connectors.
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RF
Welding

Radio Frequency (RF) welding is a core strength at Vonco, used to heat-seal thermoplastics, fabrics, and foams for medical, biopharma, and packaging applications. Our proprietary ecoGenesis™ technology enables RF heat sealing of challenging materials (like polyethylene and polypropylene) without additives, supporting a shift away from PVC and PU for ecological, regulatory, or cost reasons.

We specialize in precision RF welding of unique shapes and sizes, including components with integrated connectors—capabilities rare in the industry.

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Custom
Die Cutting

Precision die cutting is a capability we offer, allowing for the creation of custom shapes and features in flexible materials.

Working with
Diverse Materials

Vonco is resin- and film-agnostic, giving us the flexibility to work with a wide range of materials, including:
Polyethylene
Polypropylene
Polyester
Nylon
PVC
PU
Bioplastics
Our expertise allows us to work with virtually any film type, and we excel at welding polyolefins (Polyethylene, Polypropylene) which are important non-PVC solutions in the medical world. We can RF weld nearly any combination of thermoplastic materials in film, foam, or fabric layers.
Polyethylene
Polypropylene
Polyester
Nylon
PVC
PU
Bioplastics
Our expertise allows us to work with virtually any film type, and we excel at welding polyolefins (Polyethylene, Polypropylene) which are important non-PVC solutions in the medical world. We can RF weld nearly any combination of thermoplastic materials in film, foam, or fabric layers.

Clean Room Manufacturing

We operate in quality-controlled environments, including ISO 8 registered cleanrooms (equivalent to Class 10,000). Our facilities, including over 4,724 square feet of cleanroom space, utilize HEPA filtration systems to maintain the air cleanliness standards required for sensitive products like medical devices and pharmaceuticals.

We have 3 Class 7 clean rooms. Manufacturing within these clean environments is a necessity for product integrity and end-user safety.

We operate in quality-controlled environments, including ISO 8 registered cleanrooms (equivalent to Class 10,000). Our facilities, including over 4,724 square feet of cleanroom space, utilize HEPA filtration systems to maintain the air cleanliness standards required for sensitive products like medical devices and pharmaceuticals.

We have 3 Class 7 clean rooms. Manufacturing within these clean environments is a necessity for product integrity and end-user safety.

Enabling Leak-Proof Reliability

Through our expertise in welding and sealing processes, we are able to create strong, reliable seals. This capability supports our 100% Leak Proof Guarantee on LiquaLoc type pouch seals for a period of 1 year following purchase.

We understand that quality issues like leaks are a major pain point, and our robust manufacturing processes are designed to prevent them.

Through our expertise in welding and sealing processes, we are able to create strong, reliable seals. This capability supports our 100% Leak Proof Guarantee on LiquaLoc type pouch seals for a period of 1 year following purchase.

We understand that quality issues like leaks are a major pain point, and our robust manufacturing processes are designed to prevent them.